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1U Faceplate Tray for Adtran & Yellow

Created 1 months ago

Storage & Organization1urack-mountsplit-trayadtran-632home-assistantserver-racknetworking
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Description

A split 1U rack tray designed to mount an Adtran 632 and a Home Assistant Yellow side-by-side, featuring a full-height 1U front faceplate with custom cutouts so the ports remain visible and accessible. The two halves join in the middle with a dovetail-style jigsaw joint (0.25mm clearance) so it can be printed on standard beds without hardware.

Remixing and Adjustments

This tray is built to be tweaked depending on the exact dimensions of your enclosures.

  • Adtran Cutout: Sized at 136.5mm wide by 37mm tall.
  • HA Yellow Cutout: Sized at 122mm wide by 33mm tall.
  • Pockets: The internal fences give the devices 1-2mm of breathing room so they slide in smoothly behind the plate. Adjust the pocket blocks if your particular enclosures are bulkier.
  • Joint Tolerance: The 0.25mm puzzle clearance prints nicely on a tuned FDM machine, but can be pushed to 0.15mm if you want a permanent friction fit.

Photos

Technical views

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Mechanical 40-Quarter Dispenser

Mechanical 40-Quarter Dispenser

A fully mechanical, gravity-fed coin magazine tailored for standard U.S. quarters. Designed to slip into a pool cue bag, it stores a full $10 roll vertically and cleanly dispenses exactly $1 (four quarters) per cycle into the palm of the hand. The mechanism relies on a two-stage sliding escapement. In the resting position, the bottom four coins sit perfectly flush inside the 7.2mm-thick slider pocket. When the thumb tab is pulled outward, a chamfered ramp on the top trailing edge of the pocket catches the fifth quarter and guides it smoothly onto the solid tail of the slider, suspending the rest of the stack. Once the pocket aligns with the drop chute at full extension, the isolated four quarters fall through. A captive printed pin mounted from the base runs in an internal track on the slider, acting as a hard travel limit for both the pull and return strokes. Remix & Tuning Hooks Threaded Cap: The top of the magazine tube now features a coarse 4mm-pitch thread, securing the cap firmly for travel. Magazine Height: The tube is dimensioned at 75mm to easily clear forty 1.75mm-thick quarters. Snip the cylinder height in the code to make a shorter 20-coin version. Coin Bore: Currently 25.2mm to allow 0.47mm radial clearance for a 24.26mm quarter. Tweak this offset for other currencies or tokens. Slider Thickness: The exact 7.2mm thickness dictates the dispense count (four coins). Scaling this Z-dimension alters how many coins drop per pull. Tolerances: The slider track relies on a 28.5mm bridge in the main body. If your printer sags on bridges, the slider can be sanded lightly, or the track height (7.6mm) can be nudged up.

2 days agoRemix →