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XB6 Gateway Vented Fan Shell

Created 3 months ago

Desk & Techcomcastrogersxb6modem-shellmodem-enclosure120mm-fanactive-coolingnetworking
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Description

A widened shell and cooling lid for the Comcast/Rogers XB6 gateway, expanding the footprint to actively cool the board.

The original individual rear ports have been cleared out for a single, large 100x120mm IO cutout at the base, meaning it drops directly over the board without binding on the varying jack alignments between the Arris and Technicolor revisions.

Dimensions

  • Host Footprint: The case footprint has been widened to 135x135mm to cleanly seat a standard 120mm PC case fan without overhang.
  • Lid Assembly: The lid features a 116mm bore and standard 105mm spaced mounts for standard 120x25mm case fans. Check your fan depth before printing if you intend to use a thicker radiator.
  • Airflow Base: Lifted on 10mm standoff feet to ensure bottom intake clearance.

Photos

Technical views

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Octobay — 5.25" to 3.5" Drive Cage

Octobay — 5.25" to 3.5" Drive Cage

Octobay turns a five-bay stack of half-height 5.25" slots into room for eight 3.5" drives, and adds a 25 mm front cage that carries two 92 mm fans. The outer side faces take M3 heat-set inserts, so the whole cage screws into the case's 5.25" rails instead of resting on them. Everything is one printed part: the drive stack, the side mounting blocks and the fan cage print as a single body. Because the fans close off the front, drives now load from the back. The fan cavity behind the grille is hollow, so air still passes through to the drive stack. Dimensions Overall: 145 mm wide × 197.5 mm deep × 205.5 mm tall Fits: five half-height 5.25" bays Holds: eight 3.5" drives, stacked vertically Drive channel: 102.6 mm wide — 1 mm of play around a 101.6 mm drive Mounting 20 insert holes, 10 per side, for M3 heat-set inserts — 4.2 mm across and 6 mm deep Two insert holes per bay, at 41.3 and 117.5 mm from the front, 6.35 mm above each bay floor Solid blocks sit behind each hole to give the inserts something to bite into Three M3 screw holes per side per drive, at 14, 76.6 and 117.6 mm from the front Cross ribs sit clear of the screw holes so a screwdriver can reach every fastener Fan cage Two 92 mm fans, stacked vertically on the 25 mm front section 88 mm fan openings with 4.4 mm screw holes on the standard 82.5 mm square pattern Hollow cavity behind the fans feeds air to the drive channels Print notes Drive channels are open at the back, top and bottom, and the gaps between the inner and outer side walls are open for cable routing. Screw and insert positions and the 205.5 mm height follow common 5.25" bay standards; they have not been checked against a specific case, so measure your bay rails and drives before printing.

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