Created 6 days ago
Description
A robust, high-flow duct adapter designed to transition a standard 125 mm round bathroom exhaust duct into a low-profile 220 × 90 mm rectangular flat channel. The design features a pronounced vertical offset to navigate tight ceiling or wall spaces without compromising airflow.
This part connects two dissimilar ducting systems. It is strictly female-to-female, intended to slip over an existing 125 mm round male pipe on one end and accept a 220 × 90 mm flat duct on the other. The 72.5 mm vertical offset is specifically tailored to align the flat duct closely to a wall or ceiling plane while maintaining the round pipe's original centerline.
Print this model standing upright on the round flat face. No supports should be necessary for the interior loft, as the transition angle is steady and fully convex. PETG or ABS is highly recommended over PLA for HVAC applications, as the exhaust air and environmental moisture can deform standard PLA over time. Ensure your slicing profile is set to completely fill the 2.4 mm walls (usually 3 perimeters depending on nozzle size) to keep the assembly watertight and structurally sound.
Images
An FDM-optimized structural adapter for mating a 100 mm circular duct to a 200 × 60 mm flat rectangular duct. Designed entirely through lofted profiles, the core internal geometry preserves precise clearance offsets before applying a constant outward shell. Continuous S-curve loft: Matches horizontal slopes at both sockets to eliminate turbulence edges. Built-in offset: 25 mm vertical eccentricity pushes the rectangular trunk higher than the round inlet axis while maintaining horizontal symmetry. Constant wall: Outward geometry maintains a uniform 2.4 mm thickness down the full 220 mm length of the part. Integrated chamfer: A 1.2 mm guide chamfer at the circular entry eases assembly of tight-fitting duct sections.
A parametric, FDM-printable ventilation duct adapter connecting a nominal Ø100 mm round duct to a 200 × 60 mm rectangular duct. Round Inlet: Ø101 mm internal diameter, 30 mm deep Rectangular Outlet: 201 × 61 mm internal, 30 mm deep Offset: 25 mm vertical centerline shift Wall Thickness: 2.4 mm (constant, pushed outward) Total Length: 210 mm (150 mm transition) Both ends are female sockets designed for a slip fit over existing plastic ducting. The loft provides a smooth internal airflow path with no steps or constrictions.
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